System Integration and Configuration

Mack Technologies uses a scalable environment to provide flexibility in a high mix, low volume manufacturing environment. Self-contained manufacturing cells are designed to meet product requirements, yielding a tightly controlled solution across the entire assembly, test, configuration, and packaging processes. These flexible cells are designed to handle multiple configurations and fluctuation in production needs. Our highly experienced manufacturing specialists are trained to accommodate shifting production schedules, product configurations, and customer orders, while maintaining optimum quality and productivity.

Mack employs a powerful real time manufacturing execution system (MES) that allows us to trace all major product components, verify that each product is built correctly, and prevent process failures. This information network is ideal for ensuring optimum reliability in build-to-order (BTO) and configure-to-order (CTO) environments. Our MES tool also provides real time feedback for process improvement and supplier control.  This data wraps a quality loop around the supplier management, assembly and test processes, which enables Mack to refine build processes, improve quality, and reduce assembly costs.

Mack Technologies' roots in system integration, configuration, and box build solutions allow us to bring a unique expertise to the specialized requirements of these programs. The skills of our people, and the innovative tools and technologies they employ, including our sophisticated shop floor data management and control system, are at the core of our ability to deliver the responsiveness, flexibility, and accountability our customers require.

Through these best in class manufacturing processes, Mack continues to deliver a broad range of highly configurable and complex system assembly services to our customers. 

System Assembly Capabilities

  • Design for Manufacturability (DFM) analysis
  • Prototype to volume production
  • Full system assembly, test, and validation
  • Build-to-order (BTO)
  • Configure-to-order (CTO)
  • Kanban and VMI programs
  • Full product serialization
  • Component traceability down to reference designators
  • High power applications
  • Expertise with dimensionally large and heavy product assembly
  • Custom packaging

System Test Capabilities
  • Environmental Stress Screening (ESS)
  • Full turnkey hardware and software test development
  • Multiple operating system environments
  • Reliability testing services
  • Simulated application testing
  • Custom designed test suites
  • HASS testing

For more information on how Mack Technologies can support your integration and configuration needs, please contact us.